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Jeep Grand Cherokee 4x4 Project ZJ Part 47 LED Light Bar 50 Inch Curved Brackets Wiring Install 

RYANVISION
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1996 Jeep Grand Cherokee Laredo 4x4 with 5.2 V8 and automatic transmission. Full info below...
Suspension Info:
Rear is on RE 3.5" XJ front springs. It has the IRO long arm kit with sub frame which allows fixed upper arms to be adjusted and the lowers are adjustable. Rear shocks are Doetsch Tech 8000 Prerunner Series part# 8403 which are 32" extended, 18.7" compressed, 13.3" of travel with integrated bump stops. Rear uses a Rusty's Offroad adjustable track bar. Rear drive shaft is stock with no issues.
The front is on RE 3.5" springs with JKS ACOS, Iron Rock Offroad long arms and IRO 3 piece subframe assembly. This kit has a one piece driver side control arm called the Iron Y which includes both the lower and upper arm in one piece with a caster adjuster. The passenger side uses only a lower control arm, no upper. Front shocks are Doetsch Tech 8000 Prerunner series part# 8421 which are 32" extended, 18.25" compressed, 13.75" of travel. The shocks are mounted to IRO bar pin eliminators. Extended stainless steel brake lines were installed to support the additional lift and flex. Front uses a Rusty's Offroad adjustable track bar with HD frame mount. Front drive shaft is a double cardan u-joint style to replace the OEM CV shaft which broke and also would not have worked with the long arm kit. JKS Quicker Disconnects which are adjustable are used on the front sway bar.
Steering Info:
Iron Rock Offroad OTK, over the knuckle, steering kit. The kit includes a 1.25" solid cold rolled steel tie rod and drag link with 5/8" grade 8 hardware. This required us to drill the steering knuckles on both sides as well as the drop pitman arm with a 5/8" drill bit. The kit is very solid and no steering stabilizer is being used.
Check out my other videos if you want more info on the steering box brace which has been a great addition since I'm running 35x12.50 tires. The steering box was recently replaced with a new one. We've swapped out the drop pitman arm for one that is about 2" shorter than the one we had installed previously because it will work better with my lift and IRO OTK steering kit.
Axle Info:
The front is a Dana 30 with IRO almost alloy Spicer 760x u-joint shafts, Solid diff cover, stock gears, and no lockers. The CV differential yoke has been replaced with a u-joint yoke for the new drive shaft. The axle will soon be rebuilt with 4.88 gears, and Aussie locker. The font axle also has heavy duty Rusty's Offroad lower control arm mounts to replace the bent stock ones.
The rear is a Dana 44 with stock gears and no locker. It will soon be rebuilt with 4.88 gears and Aussie locker.
Tires and Wheels:
35x12.50x15 Goodyear Wrangler MT/R Kevlar on OEM 15x7 wheels with 2" wheel spacers.
Jeep also has IRO on board air, Rough Country 9500 lb winch and mounting plate, Taurus 2 speed electric fan and B&M Supercooler.
5.2 V8 Engine Notes:
The motor is finally dry as a bone, leak free thanks to Joel Gonzalez!!! Oil pan was dropped and rear main bearing cap was removed because the two piece rear main seal was leaking. The rear main seal was replaced and a high volume, 25% over stock, Melling oil pump was installed. The pan was resealed with a Fel-Pro one piece gasket. The timing chain had some slack in it so it was replaced along with new timing gears on the crankshaft and camshaft. A new timing cover was installed with a new front seal to replace the original timing cover which had a hole in it. The original harmonic balancer was cleaned up and reinstalled along with the original crankshaft pulley. A new water pump was installed with a new bypass hose to the intake manifold. The thermostat housing was replaced along with a new 185 thermostat and Fel-Pro gasket. A new tensioner was installed because the old one was nasty to say the least. The original broken EVAP canister, damaged by the front driver side tire, has been removed and replaced with a new relocated canister. A new power steering pump was installed.
The motor also has an MSD external coil and K&N intake and air filter.
Muffler was a Flowmaster 40 series cutoff before rear axle, but muffler has now been removed. Exhaust setup from muffler to engine is stock with brand new catalytic converter.
Special Thanks: Thanks to my great friend and mechanic Joel Gonzalez for all of his hard work and dedication to Project ZJ. Thanks to Mario for selling me my first Jeep. Thanks to Nate and Mitchell for the awesome compressor mount. Thanks to Mark and Mike at All Muffler Service for their work on my exhaust and also for removing the stock lower control arm mounts in the front. Thanks to Rob at Les Schwab for all of the great advice and for doing my initial alignment. Thanks to Redline Tire for doing my final alignment and mounting and balancing my new tires. Thanks to all my loyal RU-vid subscribers for their continued support and comments!!!

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2 окт 2024

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Комментарии : 49   
@ILoveJeeps
@ILoveJeeps 9 лет назад
Damn nice ZJ man. Keep on Jeepin' on...
@drueskillz
@drueskillz 3 года назад
Nice, you have the ash trey
@HeadwayDrive
@HeadwayDrive 7 лет назад
It's a wonderful light bar, I also attached it to NISSAN X-TRAIL
@jle540
@jle540 5 лет назад
OMG, those welds look horrible. It ruins the clean install of suspension.
@ryan.vision
@ryan.vision 5 лет назад
Hahaha I can't disagree with you... those were my welds (I can't weld) but had to do it quick to make sure the light bar didn't get stolen. They did their job as I recently sold the Jeep and it still had the light bar attached lol check out www.projectzj.com to see newer videos
@bustedback
@bustedback 9 лет назад
Looks cool, but CHP is cracking down on those light bars because they're not covered and mounted behind the headlamps.
@ryan.vision
@ryan.vision 9 лет назад
alan jackson Hoping they'll leave ol Project ZJ alone, but I have some connections if they hassle me haha
@josephmappa437
@josephmappa437 3 года назад
Bro no reason to threaten people about how good of a shot u are LOL no one cares no one is gonna steal your light bar
@ryan.vision
@ryan.vision 3 года назад
Funny you say that because years ago someone did try to steal it and they did get shot hahaha jk sold the rig back in 2018, still had the lightbar
@iansander1997
@iansander1997 5 лет назад
how's this light bar and GG bracket holding up? anything you would do differently given hindsight. Also considering putting your same Role rack on my 5.9L. Thanks for feedback!
@ryan.vision
@ryan.vision 5 лет назад
The bar was amazing but the brackets did mess up my weather stripping a bit over time and they didn't have a second bolt hole to adjust and hold the bar in place so sometimes it would start to point down and I'd have to readjust it. They were nice brackets, but you might consider mounting a smaller bar to the rack back far enough that it doesn't glare the glass. I sold the ZJ but on my new LJ project I'm putting most of the light on the bumper to reduce glare and shadows. Rola rack was cool but it will fade over time and if you plan to load it heavy I'd recommend welding the joints where it screws together just so it's more solid. Overall really liked the rack, fit great.
@iansander1997
@iansander1997 5 лет назад
RYANVISION that’s super helpful. Im equally worried about drilling bracket into frame, but we’ll see. Re. The rack- I like that a lot. The roof rack on the 5.9 is lower profile than the other zj editions (same as 1999 grand cherokee rack). I think this should still be able to fit and drag slightly less.
@dR00Ck
@dR00Ck 9 лет назад
They need some WJ love for the mounts
@ryan.vision
@ryan.vision 9 лет назад
dR00Ck The guy who makes the mounts for them has a legit race ZJ so I lucked out. Hopefully they will make XJ and WJ mounts sometime soon.
@soulis1000
@soulis1000 4 года назад
Not getting any irritating glare from the hood?
@ryan.vision
@ryan.vision 4 года назад
White is definitely brighter reflection than other colors but wasn't bad as long as windshield was clean. I always made sure I had plenty of water in the wiper tank to clear any dust off
@todhollandsworth4371
@todhollandsworth4371 8 лет назад
been following your build through the years on youtube and instagram when u gonna get that tarpon back out on the water ive been fishing out of a kayak since last year and ive got a ride 135 i believe i spend as much time on the ride as u do with ur jeep
@ryan.vision
@ryan.vision 8 лет назад
I might take the Tarpon on the Rubicon this year if I have room on the roof!! I miss it!!! I haven't caught any fish with it yet though hahaha and I tried trust me...
@todhollandsworth4371
@todhollandsworth4371 8 лет назад
well fishing like a trip when u fourwheeling if u dont know the location u will get washed out keep at it man fishing i got my ride in febuary within a week started catching more fish i had a choice invest in my jeep or a new yak and that what i did
@zxtenn
@zxtenn 7 лет назад
Cool, I have a 96 too, I have KOR front tow hook and radiator support so my front 'bumper is trimmed--Is your 5.2 stock or do you have headers, etc???
@ryan.vision
@ryan.vision 7 лет назад
The motor is stock except for an external MSD coil. I got rid of my K&N intake and went back to stock intake and air hat. The motor has new seals, high volume/pressure oil pump, new water pump, thermostat, timing set, etc. It's basically a stock 5.2 that's been gone through and refreshed as needed to make it as dependable as possible. Another big mod was getting rid of the mechanical fan and going to electric. Did an all aluminum radiator as well.
@benjaminvolesky1653
@benjaminvolesky1653 8 лет назад
same lot. after dark. please show us;)
@ryan.vision
@ryan.vision 8 лет назад
+Ben Volesky Check out projectzj.com and go to the instagram link I have photos of this bar. I'll do a night video soon!!
@benjaminvolesky1653
@benjaminvolesky1653 8 лет назад
+RYANVISION awesome will do! any chance well see some more crawling vids?
@parkerwhitchurch8
@parkerwhitchurch8 7 лет назад
badass
@chrismoore8258
@chrismoore8258 8 лет назад
What brand roof rack do you have?
@bunkertroll8111
@bunkertroll8111 5 лет назад
Nice Rig ,awesome light bar🔦🔦
@ryan.vision
@ryan.vision 5 лет назад
Thanks, just sold the rig yesterday :(
@bunkertroll8111
@bunkertroll8111 5 лет назад
RYANVISION Hope you show us next project 👍🏻
@upful4life
@upful4life 9 лет назад
Nice job dude. One warning for some. I used to have a wheelin light bar when I was an EMT, and I ran my wires like this. If you run it through the weather stripping, you risk breaking the seal on your door. Might not be a problem for you. But for me, the wiring I ran through the weather stripping was causing leaking of rain into my passenger side compartment. Super nice zj though. I love the videos. It gets me amped to wrench on my xj!
@alexiscanoel_compa_cano7421
@alexiscanoel_compa_cano7421 8 лет назад
Ay bro were did u get the brackets
@rccar97
@rccar97 9 лет назад
Do you have stickers that say Project ZJ? i'm a member on your website and couldn't find how to message you ( new to your site) if you do how much? like to show support for your jeep!!!
@ryan.vision
@ryan.vision 9 лет назад
rccar97 Yeah I've been getting a lot of requests for decals so I'll be having some different sizes and colors made then I'll have them for sale on ProjectZJ.com and I'll do giveaways on Instagram too
@austintalley4070
@austintalley4070 8 лет назад
can you tell me about the rack? looks great on yours
@ryan.vision
@ryan.vision 8 лет назад
+Austin Talley I did a full video on it. Check out www.projectzj.com and search for "rack" to get all the info.
@imoldggreg2349
@imoldggreg2349 9 лет назад
Yeah I'd love a decal I follow u on Instagram as well
@ryan.vision
@ryan.vision 9 лет назад
Br- Gregg
@johnclarke5944
@johnclarke5944 9 лет назад
after looking at the frame do you think this mount would work for a wj? can't find them on the web
@ryan.vision
@ryan.vision 9 лет назад
+John Clarke Very hard to say. Does your WJ have metal trim with screws in the pillar area near the weather stripping? You may want to get in touch with GGlighting.net and see if they have something for ya or if they can confirm it fits.
@johnclarke5944
@johnclarke5944 9 лет назад
+RYANVISION I haven't checked. I'll do that and contact them and let you know what I found out. thanks
@oscarescobar3020
@oscarescobar3020 7 лет назад
John Clarke
@oscarescobar3020
@oscarescobar3020 7 лет назад
John Clarke
@HELLCOMESTOTOWN
@HELLCOMESTOTOWN 9 лет назад
27,000!!!! Gatdaym. Looks good but a lil low for 6ft+
@ryan.vision
@ryan.vision 9 лет назад
HELLCOMESTOTOWN Yeah haha it's a bright one! I'm 6'3" and don't mind it a bit. If I did a tint brow I'd do it even lower than the light, but I guess it's all just personal preference.
@HELLCOMESTOTOWN
@HELLCOMESTOTOWN 9 лет назад
Ha I'm 6'3 as well. What's the legality of turning that bar on? Off-road only or can you use it on back roads? I pity the fool that flashes you...
@nickj6275
@nickj6275 5 лет назад
Dude you can’t shoot someone over a light bar your life has to be in danger before you can shoot someone. I don’t know if that was a joke or not
@ryan.vision
@ryan.vision 5 лет назад
This video is pretty old so I'm not sure what I even said but I'm sure I was joking
@onemanwithatractor2800
@onemanwithatractor2800 4 года назад
You can in Oklahoma! Make my day law covers ya property.......you should be able to kill if someone try's to steal your stuff that's why America has gone soft cause pussy like you defending criminals🤷‍♂️🤦‍♂️🍻
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